Customized Automation Solutions: How to Resolve Production Line Dilemmas
In the process of manufacturing transformation and upgrading, rising labor costs, bottlenecks in production efficiency, highly variable customization demands, and insufficient equipment stability have become practical challenges faced by numerous manufacturing enterprises. In response to these pain points, there is an increasingly urgent market demand for automation solution providers capable of delivering integrated services encompassing consulting, design, installation, and commissioning. It is precisely around this demand that a systematic automated solution framework has been established.
Company Background and Qualifications
The predecessor of Mosturn, "JieWei Software," was founded in 2004 and formally established in 2010. The emergence of a new wave of technological revolution and industrial transformation has created new opportunities for the integration of industrial automation and informatization, while also accelerating the transformation of the industrial economy toward digitalization, networking, and intelligentization. In 2018, Mosturn successfully expanded into the international market, establishing a strategic layout with Shanghai as its global headquarters and Singapore as its overseas operational center. The company continuously provides professional, localized services—including intelligent design, information management, smart machining, and digital factory solutions—to factories with flexible production needs across various sectors such as mold making, mechanical machining, medical, military, automotive, home appliances, and semiconductors.
Customized Automation: Resolving Machining Challenges
Addressing the practical scenario of "massive repetitive manual labor in traditional production processes," our customized automation solutions are backed by years of R&D and validation. This ensures guaranteed stability and top-tier technical standards. The specific functions include:
Proprietary Design Assistance Software
Enhances manual design efficiency and simplifies design operations.
Workshop Equipment Information Integration
Real-time data upload to the system backend facilitates data traceability and management.
Workshop Equipment Embedded Software
Simplifies operator procedures by enabling one-click program retrieval via barcode scanning for fully automated machining.
Real-time Data Collection and Visualization
Users can remotely access multi-platform interfaces—including dashboards, mobile apps, and management systems—at any time to view various workshop data and monitor real-time machining dynamics.
Proprietary MES
Seamlessly integrates with the data collection module. Its comprehensive functionalities cover the management of the entire workflow, from order placement and procurement to machining completion and final sales.
Automatic Loading and Unloading
Mitigates the issues of frequent manual handling and operator fatigue, thereby enhancing the automation level of the production line.
These products are implemented through a comprehensive delivery model that integrates consulting and design, installation and commissioning, operational training, and after-sales service. They are highly adaptable to a wide range of industry scenarios, including 3C electronics, automotive components, new energy, lithium batteries, medical consumables, and hardware parts.
Logistics Conveying and Peripheral Equipment: Bridging Production and Storage
To address the issues of "low intra-factory handling efficiency and poor compatibility between conveying equipment and dedicated automation machines," we provide an intelligent logistics management system and an AGV management system:
Intelligent Logistics Management System:The automated storage and retrieval system (AS/RS), utilizing assembled or welded shelving and equipped with stacker cranes, conveying systems, and computerized management and control systems, maximizes spatial utilization while achieving mechanized material handling and modernized storage management. These advanced technologies, characterized by high storage density, operational convenience, and high automation, can significantly reduce enterprises' annual labor and facility costs.
Mosturn AGV Management System:As a next-generation intelligent logistics handling robot, this system integrates multiple functions, including automatic docking, autonomous material handling, and data traceability. It offers a variety of material carrier handling solutions tailored to diverse customer scenarios, enabling seamless material delivery to production lines and facilitating online or offline sorting from shelves to workstations. Highly adaptable to different containers and operating environments, it effectively eliminates cumbersome manual handling. By replacing human labor with machines, it significantly reduces enterprise management costs and product defect rates while boosting logistics efficiency, thereby empowering businesses to lower costs and increase productivity.
Summary of Differentiated Value and Service Models
In summary, the automated solution system demonstrates the following key characteristics: First, at the technical level, it emphasizes real-time information and operational simplification within the workshop. Second, at the management level, it focuses on convenience and ease of administration. Third, at the holistic level, it offers comprehensive coverage. Beyond focusing solely on the machining production line, it provides solutions for all related processes and delivers customized solutions tailored to the specific needs of different industries.
For manufacturing enterprises seeking customized automation services, Mosturn is an ideal partner to consult with for resolving production line automation upgrade challenges.
