CASE STUDY

Mosturn & Shanghai Chuangzhi: Jointly Build a Full-Process Intelligent Management and Control System to Empower High-End Manufacturing with Efficiency, Transparency and Performance Improvement

Mosturn × Shanghai Chuangzhi: Building an End-to-End Intelligent Control System to Enable Efficient and Transparent High-End Manufacturing

Today, the high-end manufacturing industry continues to raise its requirements for the quality and delivery efficiency of core components. As a critical tool for component production, molds directly affect product competitiveness and delivery cycles through their machining accuracy, production efficiency, and operational stability. In electrode machining, common industry challenges such as high dependence on manual operations, limited production progress visibility, and difficulty in controlling machining errors have become major obstacles for many manufacturers seeking to break through capacity bottlenecks and accelerate digital transformation. Efficient and practical solutions are therefore urgently needed.

Shanghai Chuangzhi Auto Parts Co., Ltd.: Focused on Automotive Molds and Supporting Intelligent New Energy Vehicle Manufacturing

Founded in 2002, Shanghai Chuangzhi is a high-tech enterprise specializing in precision injection molds, plastic products, and machining of metal parts. Its core products focus on high-end automotive applications, including automotive center console molds, automotive interior and decorative molds, and related categories. With years of experience in precision plastic components, the company has continuously benchmarked its quality standards against international requirements and refined its quality management system. Thanks to its strong manufacturing capabilities, Shanghai Chuangzhi has established stable partnerships with internationally recognized automotive manufacturers such as Tesla, Mercedes-Benz, and General Motors. Orders related to new energy vehicles account for approximately one-third of its business, helping the company build a strong industry reputation and broad market recognition.

Shanghai Chuangzhi Auto Parts

Overcoming Production Challenges and Enabling Efficient Transformation

As Shanghai Chuangzhi continued to expand its business, customers placed increasingly demanding requirements on delivery speed and product quality. Challenges in production process collaboration and end-to-end operational control became more apparent. Excessive reliance on manual operations reduced work efficiency, while fragmented production information made it difficult to achieve full-process data integration and real-time control. These issues not only restricted capacity utilization but also hindered process optimization and data-driven decision-making. To address these production management challenges, Mosturn developed a customized semi-automated intelligent machining system and digital management platform for Shanghai Chuangzhi, helping the company achieve the following key objectives:

Intelligent Program-Driven Machining to Overcome Production Control Challenges

To address the high dependence on manual operations in electrode machining, Mosturn customized a semi-automated intelligent machining system. By scanning a code to retrieve preset parameter data, the system can automatically generate machining programs and directly drive equipment operation. This eliminates repeated manual setup and adjustment, significantly improving operational efficiency. The solution enables standardized electrode machining and integrated end-to-end process control, helping the enterprise achieve more consistent, efficient, and transparent production management.

Intelligent Electrode Machining Process

Full-process Digital Control with Accurate Visible Progress

To address the problem of fragmented information across production workflows, Modsden has developed a full-process digital control and progress visualization solution, establishing an online full-lifecycle management system covering sales orders, design, procurement, manufacturing, assembly, mold trial and delivery. The system enables real-time tracking of component production progress and transparent monitoring of project milestones to ensure precise and controllable delivery schedules.

電極加工設備の運用

Continuous Machining Operations for Higher Quality, Lower Costs and Improved Efficiency

Building upon semi-automatic intelligent machining systems, Modsden further integrates hardware equipment such as robotic arms and automated production lines to accurately replace manual labor for repetitive physical processes including material loading/unloading, inspection and positioning. This upgrade enables round-the-clock unmanned continuous machining and drastically boosts machine tool utilization rates. It also greatly cuts labor expenses and skill training costs, effectively eliminating rework and scrap caused by human misjudgment and missed inspections, significantly reducing production waste, fundamentally lifting overall machining efficiency and solidifying stable product quality.

Digital Manufacturing Process Management

Embrace Digital & Intelligent Transformation to Build a Smart Manufacturing Future Together

Against the backdrop of profound restructuring of the global manufacturing competition landscape, digital transformation has become an indispensable path for precision manufacturing enterprises to build core competitiveness. The in-depth cooperation between Shanghai Chuangzhi and Modsden is not only a practical measure to address practical pain points including current production control and efficiency bottlenecks, but also a critical strategic investment focusing on long-term development and laying out the future of smart manufacturing.

Intelligent Machining and Production Control
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